The method to find the height of a panel is the same. The formula for the panel width is the door width – the width of two stiles + the depth of 2 panel grooves – the expansion space of 2 panel grooves.įor example, the width of a panel for an 18″ wide door with 2 1/ 4” wide stiles, a panel groove of 3/ 8“, and 1/ 16” expansion space is: The panel should be a little smaller than the distance between the bottom of the groove on each rail/stile to allow for some expansion due to humidity. The panel should be larger than the space between the rails and stiles as it will fit within the groove of the door. Once the door size is known, use the formula above to find the width of the stile for each door. To find the dimensions for a cabinet opening with two doors, subtract the clearance between the doors from the overall door size and then divide by 2.Ĭontinuing the example above of the opening that is 36″ x 40″, subtract 1/ 16” from the 37″ wide door and then divide by two to get the width of each door. In this case the stiles are the same dimension but the rails and panels will be smaller. 75 = 14.25 Find the Dimensions for Two Doorsįor wider cabinet openings it is preferable to use two doors opening opposite directions. Rail width = door width – (stile width × 2) + (panel groove depth × 2)įor example, an 18″ wide door with 2 1/ 4” wide stiles and a panel groove of 3/ 8“: The width of the rails is equal to the width of the door, minus the width of 2 stiles, plus the depth of the panel groove / connection joint on each stile. The length of the stiles will be equal to the height of the door. The rails and stiles are often the same width for an even border around the door. Add the dimension of the overlay or subtract the clearance needed for the selected door style to each edge of the opening.įor example, if the cabinet opening is 36″ x 40″ and you’re using a partial overlay door add 1/2″ to each side of the cabinet opening to find the required size of the cabinet door, which would be 37″ x 41″.įind the Dimensions of the Rails and Stiles 1×4 pine for the mounting rail: Cut it to match the track length ours measured 77 inches.Find the size of the cabinet door opening by measuring the height and width.Rip 2 inches off one edge after the glue dries. Edge-glue and clamp two of those rails together to make the bottom rail. Then cut four rails to span between the stiles ours measured 27½ inches. 1×6 cedar for face frame: Cut two stiles the height of the door ours measured 83½ inches.Pallet boards: About 60 boards at least 24⅜ inches long, mitered to parallel 45-degree angles on each end to fit.Our stiles measured 35 inches long for the upper panel and 34 inches long for the lower one, to create the 1-inch channel for the floor guide. Then cut four stiles to fill between the rails, completing the upper and lower panels of the door. 1×5 pine for the filler strips: Cut three rails the width of the door ours measured 38½ inches.Then cut the rest of the board into blocking. 1×3 strapping for blocking: Cut a length the width of the work surface ours measured 48 inches.1×6 pine boards for the back: Cut the boards ½ inch shorter than the height of the opening to allow the door to pass over the floor guide.What type of wood do you use to make a barn door? Cut List for Installing a Sliding Doorĭesigned to cover a 30-inch-wide opening with 4-inch casing on either side, this door measures 38½ inches wide by 2¼ inches thick by 83½ inches tall. Before you begin, measure the width of the door from the outside edges of the casing, then order a hardware kit with a track twice that width.
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